Bacillus Expression System

Bacillus Expression System

Ipodix Bacillus Expression System: An Industrial-Grade Solution for High-Efficiency Secretory Expression in Gram-Positive Bacteria

 

I. Technical Advantages: Five Core Capabilities Breaking Traditional Limits

Leveraging the natural secretory properties of Bacillus subtilis, Ipodix has developed a technological platform that delivers a highly efficient and cost-effective production solution for industrial enzymes, antimicrobial peptides, and other proteins.

1.  Exceptional Secretion Capacity

● Extracellular secretion efficiency >80%, with target proteins directly released into the culture medium

● Maximum fermentation density of 50 g/L (DCW), recombinant protein yield >5 g/L

2.  Rapid Production Cycle

● Gene-to-fermentation completion in just 7–10 days

● Fed-batch fermentation cycle controlled within 24–36 hours

3.  Stringent Biosafety

● Non-pathogenic GRAS-certified strain (FDA 21 CFR 184 compliant)

● Endotoxin-free products suitable for food-grade applications

4.  Low-Cost Scalability

● Media costs reduced to 1/3 of E. coli-based systems

● Single-batch output in 15-ton fermenters meets ton-scale demands

5.  Complex Protein Compatibility

● Successfully expressed antimicrobial peptides with 8 disulfide bonds

● Correct folding rate of secreted proteins >90%

II. Service Workflow: End-to-End Development from Gene Design to Industrial Scaling

Ipodix’s standardized development process maintains an industry-leading project success rate of >85%:

Stage 1: Gene Optimization & Vector Construction (3–5 days)

• Codon optimization compatible with 15 industrial Bacillus subtilis strains

• Promoter library selection (P43, Pgrac, PamyQ, etc.)

Stage 2: Transformation & Strain Screening (5–7 days)

• High-efficiency electroporation (>1×10⁶ CFU/μg DNA)

• Dual antibiotic markers for rapid screening

Stage 3: Fermentation Process Development (7–10 days)

• Scale-up from shake flasks to 500L fermenters

• Real-time monitoring of dissolved oxygen, pH, biomass, and critical parameters

Stage 4: Product Harvest & Purification (3–5 days)

• High-density broth processing via continuous-flow centrifugation

• Three-step purification: ultrafiltration → ion exchange → gel filtration

Stage 5: Quality Verification & Delivery

• Basic testing: SDS-PAGE purity, concentration determination

• Advanced testing: Mass spectrometry (MW validation), bioactivity assays

III. Applications: Full-Spectrum Solutions for Industrial and Pharmaceutical Needs

1.  Research Protein Production

● Intracellular/secretory expression modes available

● Lyophilized formulations with >18-month ambient stability

IV. Success Stories: Globally Validated Industrial Solutions

Collaboration with Research Institutions

• ‌Feed Research Institute, Chinese Academy of Agricultural Sciences

● Requirement: Thermostable β-mannanase for high-temperature applications

● Outcome: Enzyme activity of 15,000 U/mg, half-life >2 hours at 80°C

● Technology awarded the ‌Second Prize of National Science and Technology Progress

 

V. Quality System: Full-Cycle Control from Strain to Product

Strain Management

● Master Cell Bank validated via whole-genome sequencing

● Monthly genetic stability testing

Process Control

● Critical parameter deviations:

○ Fermentation pH fluctuation <±0.2

○ Temperature deviation <±0.5°C

Delivery Standards

● ‌Basic Grade‌: Purity >85% (SDS-PAGE), enzyme activity error <±5%

● ‌Food Grade‌: ISO 22000 compliance with allergenicity testing

● ‌Pharmaceutical Grade‌: EP/USP standards, host protein residue testing

Customer Benefits

● ‌Technology Transfer‌: Strain preservation and technical training

● ‌After-Sales Support‌: 12 months of complimentary consultation

 

Why Choose Ipodix?

● 400+ Bacillus subtilis projects completed

● Clients across 25 countries

● >95% industrial-scale success rate

● Technical team with 12+ years of average industry experience

Act Now!

● ‌Submit your protein sequence‌ and receive a feasibility analysis within 24 hours.

● ‌Free signal peptide screening service

● ‌Priority access to pilot-scale production slots